Used For Flange Small Size CNC Plate Drilling And Milling Machine Model PHD1010
Product Introduction:
This CNC gantry-type drilling machine is specifically developed for precision machining of tube sheets, flanges, bearing components, heat exchangers, and other industrial parts widely used in petrochemical, nuclear energy, wind power, boiler manufacturing, steel structures, and related industries. The machine supports high-speed drilling with carbide tools using internal coolant supply, as well as high-speed twist drilling with external coolant application. It integrates multiple machining capabilities, including drilling, chamfering, tapping, milling, and boring. In addition, an optional automatic right-angle milling head can be installed to perform side drilling, tapping, and milling operations, further expanding the machine’s processing versatility.
Product parameters:
| Model |
PHD1010 |
| Workpiece size |
LxW (mm) |
1000x1000 |
| T-slot width of Workbench (mm) |
28 |
| Drilling power head |
Qty. |
1 |
| Spindle taper |
BT40 |
| Max. drilling diameter (mm) |
Φ50 |
| Max. thickness (mm) |
≤180 |
| Tapping diameter |
M3-M20 |
| Spindle speed (r/min) |
30~3000 |
| Servo spindle motor power (kW) |
11 |
| Lateral movement of power head (X axis) |
Max. horizontal stroke (mm) |
1000 |
| Lateral movement speed (r/min) |
0~8 |
| Servo motor power for lateral movement (kW) |
2.4 |
| Gantry longitudinal movement (Y axis) |
Max. feed stroke (mm) |
1000 |
| Feed moving speed (m/min) |
0~8 |
| Feed servo motor power (kW) |
2.4 |
| Vertical ram feed motion (Z axis) |
Max. stroke (mm) |
400 |
| Moving speed (m/min) |
0~8 |
| Servo motor power (kW) |
2.4 |
| Three-axis positioning accuracy |
X/Y/Z/A/B/C (mm) |
±0.02/1000 |
| Three-axis repeat positioning accuracy |
X/Y/Z/A/B/C (mm) |
±0.01/1000 |
| Electrical system |
CNC system |
FAGOR/ KND/ GSK |
| Tool changer |
Disc type (Optional) |
24 tool positions |
| Overall size |
LxWxH (m) |
3.2x2.2x2.2 |
Product Feature:
1. The flange drilling machine is composed of a heavy-duty machine bed, longitudinal slide assembly, gantry structure, transverse slide unit, vertical feed mechanism, drilling and milling power head, worktable, coolant circulation system, automatic chip evacuation system, centralized lubrication system, pneumatic system, electrical control system, and other auxiliary components, providing a comprehensive and highly efficient CNC machining platform.
2. The CNC plate drilling machine is fitted with a servo-driven sliding power head capable of carrying out various machining operations, including drilling, reaming, tapping, chamfering, and groove milling. Individual operations can be performed separately or multiple processes can be coordinated simultaneously according to specific production requirements. The spindle utilizes a Taiwan-manufactured precision BT50 spindle with internal coolant delivery and a disc-spring automatic tool-clamping mechanism. The combination of connecting rods and a hydraulic tool-release cylinder enables rapid and convenient replacement of drills and milling cutters, effectively shortening tool-change cycles and enhancing overall machining productivity.
3. The high-speed CNC drilling machine incorporates precision linear guideways throughout its motion system, ensuring smooth axis travel, high structural rigidity, and accurate positioning. The feed mechanisms are powered by AC servo motors through synchronous belt transmission and precision ball screw assemblies, providing excellent machining accuracy, repeatability, and dependable performance during prolonged operation.
4. The machine bed and gantry frame are constructed from high-quality cast iron or heavy-duty welded steel plate assemblies. Prior to machining, all major structural components undergo high-temperature stress-relief annealing to eliminate internal stresses. Following semi-finishing, an additional stress-relief treatment is performed before final precision machining, ensuring superior structural stability, dimensional accuracy, and consistent machining performance throughout the equipment's service life.
5. The plate drilling machine features multiple horizontal T-slots on the worktable, providing convenient mounting of fixtures and workpieces. An optional four-jaw self-centering chuck clamping system can be configured to accelerate workpiece loading and unloading, substantially improving operational efficiency and production output, particularly for high-volume batch machining applications.
6. The machine supports a range of advanced CNC control systems, including CNC systems from Germany, FAGOR CNC systems from Spain, and KND CNC systems from China. Machining coordinates can be directly transferred between CAD and CAM environments, significantly simplifying programming, data management, graphical visualization, and communication procedures. The intelligent control interface incorporates error compensation, automatic alarm functions, and a user-oriented human-machine interface. Workpiece hole coordinates can be entered through keyboard operation, USB data transfer, network communication, or CAD drawings, with machining programs generated automatically. Functions such as pre-machining simulation, drilling-path preview, and inspection further enhance operating efficiency, programming convenience, and production reliability.
7. The machine is equipped with a photoelectric edge-finding device for fast and accurate workpiece positioning. Optional automatic tool-management configurations, including 24-position disc-type tool magazines or linear tool magazines, are available to minimize tool-change time and further improve machining efficiency.
8. The equipment incorporates an automatic chip conveyor and centralized automatic lubrication system, ensuring continuous and stable operation while simplifying routine maintenance. The cooling system is equipped with both a high-pressure internal coolant pump and a low-pressure external coolant pump, allowing operators to select internal cooling, external cooling, or combined cooling according to different tooling, material, and machining conditions.
The CNC gantry plate cutting machine is a high-performance industrial machining solution specifically engineered for the precision processing of plate-type workpieces and structural components. The equipment is particularly suitable for machining flanges, discs, rings, flat plates, and similar components, provided that their material thickness remains within the machine's specified effective machining capacity.
In steel structure fabrication facilities, this plate drilling machine performs high-precision drilling and milling operations on structural plates and connecting components, providing reliable dimensional accuracy and a solid basis for accurate assembly of steel frameworks. In the wind power industry, the equipment is used for precision machining of wind turbine towers and flanges, helping ensure that these critical components maintain reliable structural performance under demanding environmental conditions, including high wind loads and significant temperature variations. In bridge construction applications, the machine processes structural elements such as bridge girders and support components, enabling the production of accurate and durable connection points capable of withstanding dynamic loading and supporting long-term structural service performance.
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